- HDPE BLOW MOLDING
HDPE is the world’s #1 plastic and the most commonly blow molded plastic material. It’s used in a vast array of products, including bottles for consumer liquids such as shampoo and motor oil, coolers, play structures, fuel tanks, industrial drums, and carrying cases.
012DB54
High-Density Polyethylene General Purpose Blow Molding
Product Description:
HDPE 012DB54 is a high-density bimodal resin grade produced by Lyondell Basell’s Hostalen slurry process with the following features:
· Good Processability,
· Good balance of stiffness & impact properties
Recommended Applications:
HDPE 012DB54 is General purpose blow molding grade recommended for:
-
- Containers/bottles up to 5 Litre capacities for packaging of Lube oil, Edible oil, FMCG products.
- General-purpose containers for foodstuff
Typical Properties:
Tested Properties | Test Method | UOM | Values* |
Resin Properties | |||
Melt Flow Index (190°C & 5 Kg) | ASTM D 1238 | gm/10 min | 1.3 |
Density @ 23°C | ASTM D 1505 | gm/cm3 | 0.954 |
Mechanical Properties | |||
Tensile Strength @ Yield (Type-IV) | ASTM ❑ 638 | MPa | 33 |
Elongation @ Yield (Type-IV) | ASTM ❑ 638 | 8 | |
Elongation @ Break (Type-IV) | ASTM ❑ 638 | 1000 | |
Flexural Modulus | ASTM D 790 | MPa | 1350 |
Notched Izod Impact Strength @ 23°C | ASTM D 256 | J/m | 90 |
Hardness | ASTM D2240 | Shore D | 61 |
Thermal Properties | |||
Vicat Softening Point | ASTM D 1525 | °C | 124 |
*Typical values are not to be construed as specification limits. Values may change without any prior notice. — Mechanical properties were determined on compression-molded specimens.
Recommended Processing Temperature: 160 — 200 °C
Packaging Information:
This material is packed and available in raffia bags with a net content of 25.0 Kg only. The raffia bags used conforms to the minimum strength requirements of BIS, however, the customer shall take due care while handling the bag. Prolonged exposure of these bags to sunlight may deteriorate the bag’s performance and cause spillage and wastage. IOCL does not warranty the loss of material due to poor material handling practices.
Regulatory Information:
HDPE 012DB54 meets “Specification for Polyethylene for safe use in contact with Foodstuff, Pharmaceutical & Drinking water” as per I5:10146-1982. It also conforms to the positive list of constituents as prescribed in IS:10141-1982. The grade and Additives incorporated meet with FDA:CFR Title21,177.1520, Olefin Polymers.
Storage & Handling:
Prevent HDPE Material from direct exposure to sunlight & heat to avoid quality deterioration. The storage location should be dry, dust-free and the Storage temperature should not exceed 50 °C. Non – compliance with these precautionary measures can lead to degradation of the product causing Color changes, Odor & inadequate product performance. It is advised to process HDPE material within 06months after delivery.
003DB52
High-Density Polyethylene
Medium Blow Molding
Product Description:
HDPE 003DB52 is a high molecular weight high-density bimodal grade produced by Lyondell Basell s Hostalen slurry process with the following features:
· Good Processability,
· Balanced stiffness & impact strength
Recommended Applications:
HDPE 003DB52 is a Medium capacity blow molding grade recommended for:
• Containers / Bottles up to 100 Litre capacity
• Sheet Extrusion application
Typical Properties:
Tested Properties | Test Method | UOM | Values* |
Resin Properties | |||
Melt Flow Index (1900 C & 5 Kg) | ASTM D 1238 | gm/10 min | 0.32 |
Melt Flow Index (1900 C & 21.6 Kg) | ASTM D 1238 | gm/10 min | 9.5 |
Density @ 23o C | ASTM D 1505 | gm/cm3 | 0.952 |
Mechanical Properties | |||
Tensile Strength @ Yield (Type-IV) | ASTM D 638 | MPa | 32 |
Elongation @ Yield (Type-IV) | ASTM D 638 | % | 10 |
Flexural Modulus | ASTM D 790 | MPa | 1300 |
Notched Izod Impact Strength @ 23o C | ASTM D 256 | J/m | 300 |
Hardness | ASTM D2240 | Shore D | 62 |
Thermal Properties | |||
Vicat Softening Point | ASTM D 1525 | o C | 126 |
* Typical values not to be construed as specification limits. Values may change without any prior notice.
* Mechanical properties were determined on compression moulded specimens.
Recommended Processing Temperature: 180 —220 o
Packaging Information:
This material is packed and available in raffia bags with net content of 25.0 Kg only. The raffia bags used conforms to the minimum strength requirements of BIS, however, the customer shall take due care while handling the bag. Prolonged exposure of these bags to sunlight may deteriorate the bag’s performance and cause spillage and wastage. IOCL does not warranty the loss of material due to poor material handling practices.
Regulatory Information:
HDPE 003DB52 meets ‘Specification for Polyethylene for safe use in contact with Foodstuff, Pharmaceutical & Drinking water” as per IS:10146-1982. It also conforms to the positive list of constituents as prescribed in IS:10141-1982. The grade and Additives incorporated meet with FDA:CFR Title21,177.1520, Olefin Polymers.
Storage & Handling:
Prevent HDPE Material from direct exposure to sunlight & heat to avoid quality deterioration. The storage location should be dry, dust free and the Storage temperature should not exceed 50 oC. Non – compliance to these precautionary measures can lead to degradation of the product causing Color changes, Odor & inadequate product performance. It is advised to process HDPE material within 06 months after delivery.
Halene – H
TECHNICAL DATA SHEET B6401
B6401 is a HDPE Blow Molding Grade produced by the Mitsui CX Process.
This resin is particularly recommended for up to 20-liter containers for Lubricants and Edible oils.
B6401 combines exceptional processability with high rigidity, excellent mechanical properties, and impact resistance.
Property | Test Method | Unit | Value |
Melt Flow Index (2.16 kg, 190°C) | ASTM D 1238 | g/10 min | 0.40 |
Density (23°C) | ASTM D 1505 | g/cm3 | 0.964 |
Physical Property | |||
Tensile Strength at Yield | ASTM D 638 | MPa | 32 |
Elongation at Break | (50 mm/min) | % | >1000 |
Notched Izod Impact Strength (23°C) | ASTM D 256A | J/m | 350 |
Flexural Modulus | ASTM D 790A | MPa | 1300 |
Hardness | ASTM D 2240 | Shore D | 65 |
Vicat Softening Point (10N) | ASTM D 1525 | °C | 129 |
Heat Deflection Temperature (0.455 MPa) | ASTM D 648 | °C | 80 |
DSC Melting Temperature | ASTM D 3418 | °C | 132 |
Suggested Processing Conditions | |||
Barrel Temperature | °C | 150/160/165/175 | |
Die Temperature | °C | 180 – 185 | |
Parison Temperature | °C | 185 – 190 | |
Cooling Water for Mold | °C | 20 – 25 |
* Halene H is the registered trademark of High-Density Polyethylene of HPL
Mechanical Properties are on specimens from Compression-Molded Sheets
B6003
High-Density Polyethylene Blow Molding
Product Description:
HDPE B6003 is a natural colored grade produced with the latest Mitsui CX slurry polymerization Technology exhibiting the following features:
- Very Good Processing Properties
- High Rigidity
- Excellent Mechanical properties
HDPE B6003 is recommended for the following applications:
- General-purpose container up to 20 L 1 Lubricant oil containers (up to 15 L)
- Edible Oil container (up to 15 L)
- Bottle for food, milk packaging
Typical Properties:
Sr. No. Properties Test Method Units Values* | ||||
Physical Properties | ||||
1 | Melt Flow Index ( 190oC & 2.16 kg) | ASTM D1238 | g / 10 min | 0.35 |
2 | Density (at 23 0C) | ASTM D1505 | gm/cm3 | 0.962 |
Mechanical Properties | ||||
3 | Tensile Strength @ Yield (50mm / min) | ASTM D638 | MPa | 32 |
4 | Elongation @ Break (50mm / min) | ASTM D638 | % | >500 |
5 | Notched Izod Impact Strength (at 23 0C) | ASTM D256A | J/m | 350 |
6 | Flexural Modulus | ASTM D790A | Mpa | 1300 |
7 | Hardness | ASTM D2240 | Shore D | 68 |
Thermal Properties | ||||
8 | Vicat Softening Point | ASTM D1525 | 0C | 129 |
9 | Heat Deflection Temperature | ASTM D648 | 0C | 80 |
* Mechanical Properties tested on Compression-Molded Specimen.
* Typical Values and not to be taken as specification limits, values may change without any prior notice.
Regulatory Requirements:
HDPE Blow Molding grade B6003 shall meet the requirements stipulated in IS 10146:1982 on ‘Specification of Polyethylene for safe use in contact with Foodstuff, Pharmaceutical & Drinking water’. The grade and Additives incorporated in this grade shall meet the positive list of constituents as prescribed in IS 10141:1982. The Grade and the additives incorporated in it shall also comply with the FDA: CFR Title 21,177.1520, Olefin Polymers.
Storage & Handling:
Prevent Polyethylene Material from direct exposure to sunlight & heat to avoid quality deterioration. The storage location should be dry, dust-free and the Storage temperature should not exceed 50 oC. Non – compliance with these precautionary measures can lead to degradation of the product causing Color changes, Odor & inadequate product performance.
Health and Safety Information:
The product described herein may require precautions in handling and use because of toxicity, flammability, or other consideration. The Material Safety Data Sheet (MSDS) contains the available product health and safety information for this material and can be found at www.opalindia.in. Before using any material, a customer is advised to consult the MSDS for the product under consideration for use.
B5004
High-Density Polyethylene Blow Molding
Product Description:
HDPE B5004 is a natural colored grade produced with the latest Mitsui CX slurry polymerization Technology exhibiting the following features:
- Good Processing Properties
- Excellent ESCR Properties
- Good external appearance
HDPE B5004 is recommended for the following applications:
- 1 Bottles & containers up to 10 L
- Packaging of Pesticides & Surfactants 1 Bottles for Shampoo and Cosmetics
Typical Properties:
Sr. No. Properties Test Method Units Values* | ||||
Physical Properties | ||||
1 | Melt Flow Index ( 190oC & 2.16 kg) | ASTM D1238 | g / 10 min | 0.40 |
2 | Density (at 23 0C) | ASTM D1505 | gm/cm3 | 0.950 |
Mechanical Properties | ||||
3 | Tensile Strength @ Yield (50mm / min) | ASTM D638 | MPa | 24 |
4 | Tensile Strength @ Break | ASTM D638 | MPa | >15 |
5 | Elongation @ Break (50mm / min) | ASTM D638 | % | >500 |
6 | Notched Izod Impact Strength (at 23 0C) | ASTM D256A | J/m | 140 |
7 | Charpy Impact Strength | ISO 179-1 | KJ/m2 | 8.5 |
8 | Flexural Modulus | ASTM D790A | MPa | 900 |
9 | ESCR (F50, 10% Igepal Soln. v/v) | ASTM D1693B | Hours | >500 |
10 | Hardness | ASTM D2240 | Shore D | 65 |
Thermal Properties | ||||
11 | Vicat Softening Point (10N) | ASTM D1525 | 0C | 121 |
12 | Heat Deflection Temperature (0.455 Mpa) | ASTM D648 | 0C | 78 |
* Mechanical Properties tested on Compression-Molded Specimen.
* Typical Values and not to be taken as specification limits, values may change without any prior notice.
Regulatory Requirements:
HDPE Blow Molding grade B5004 shall meet the requirements stipulated in IS 10146:1982 on ‘Specification of Polyethylene for safe use in contact with Foodstuff, Pharmaceutical & Drinking water’. The grade and Additives incorporated in this grade shall meet the positive list of constituents as prescribed in IS 10141:1982. The Grade and the additives incorporated in it shall also comply with the FDA: CFR Title 21,177.1520, Olefin Polymers.
Storage & Handling:
Prevent Polyethylene Material from direct exposure to sunlight & heat to avoid quality deterioration. The storage location should be dry, dust-free and the Storage temperature should not exceed 50 oC. Non – compliance to these precautionary measures can lead to degradation of the product causing Color changes, Odor & inadequate product performance.
Health and Safety Information:
The product described herein may require precautions in handling and use because of toxicity, flammability, or other consideration. The Material Safety Data Sheet (MSDS) contains the available product health and safety information for this material and can be found at www.opalindia.in. Before using any material, a customer is advised to consult the MSDS for the product under consideration for the use
B56003
HIGH-DENSITY POLYETHYLENE
BLOW MOULDING GRADE
B56003 is a High-Density Polyethylene (HDPE) grade suitable for general purpose extrusion blow moulding applications. Articles blew from this grade exhibit good stiffness. The resin offers good melt strength, ESCR, and impact resistance and is typically used for packaging of oil, vanaspati, general-purpose containers, jerry can, etc.
Typical Characteristics
Property | Test Method | Unit | Typical Value** |
Density (23°C) | ASTM D 1505 | g/cc | 0.956 |
MF1 ( I 90°C/5 kg) | ASTM D 1238 | g/I 0 min | 1.5 |
Tensile Strength at Yield | ASTM D 638 | MPa | 26 |
Elongation at Break | ASTM D 638 | % | 550 |
Flexural Modulus | ASTM D 790 | MPa | 900 |
Hardness | ASTM D 2240 | Shore D | 69 |
Vicat Softening Point | ASTM D 1525 | °C | 128 |
- Typical Characteristics and not to be taken as specifications **Mechanical Properties are on Injection Moulded Specimen
Applications
Oil, vanaspati and general-purpose containers, jerry cans. Regulatory Information
- Meets the requirements stipulated in standard IS : 10146 on “Specification for Polyethylene for safe use in contact with foodstuffs, pharmaceuticals, and drinking water”. It also conforms to the positive list of constituents as prescribed in IS : 10141. The grade and the additives incorporated in it also comply with the FDA:CFR Title 21,177.1520, Olefin polymers.
Storage Recommendations
Bags should be stored in dry/ closed conditions at temperatures below 50°C and protected from UV/ direct sunlight.
B60003
HIGH-DENSITY POLYETHYLENE BLOW MOULDING GRADE
B60003 is a High-Density Polyethylene (HDPE) grade recommended for manufacturing general-purpose blow molded containers with good rigidity, dimensional stability, and top-load strength.
TYPICAL CHARACTERISTICS*
PROPERTY | TEST METHOD | UNIT | TYPICAL VALUE** |
Melt Flow Index (190oC / 5 Kg) | ASTM D 1238 | g/10 min. | 1.5 |
Density (23oC) | ASTM D 1505 | g/cc | 0.960 |
Tensile Strength at Yield | ASTM D 638 | MPa | 27.4 |
Elongation at Break | ASTM D 638 | % | 480 |
Flexural Modulus (Tangent Modulus) | ASTM D 790 | MPa | 925 |
Hardness | ASTM D 2240 | Shore D | 70 |
Vicat Softening Point | ASTM D 1525 | °C | 128 |
* Typical characteristics and not to be taken as specifications
** Mechanical properties are on Injection molded specimens
APPLICATIONS:
Relene B60003 is suitable for lube oil, edible oil, and all general-purpose containers.
Storage Recommendations
- Bags should be stored in dry/closed conditions at temperatures below 50°C and protected from UV / direct sunlight.
Luban DMDH-6400 High-Density Polyethylene
Description
Luban DMDH-6400 high-density polyethylene is a multipurpose homopolymer designed for producing thin-walled blow-molded containers used to package dairy products. In addition, it can be blow-molded into other thin-walled parts and houseware items.
Main Characteristics:
• Maximum rigidity
• High impact strength
• Top load strength
• Moderate swell
Application
Thin-walled bottles for packaging of dairy products, viz., milk, water, and fruit juices.
Properties (Typical Values)
Property | Unit | Test method | Value |
Melt Index (190°C/2.16 kg) | g/10 min | ASTM D1238 | 0.73 |
Melt Index (190°C/21.6 kg) | g/10 min | ASTM D1238 | 57 |
Density | g /cm3 | ASTM D792 | 0.963 |
Environmental Stress-Cracking Resistance 122°F (50°C), 100% Igepal, F50 | hr | ASTM D16931 | 20 |
Flexural Modulus – 2% Secant | MPa | ASTM D790B1 | 1300 |
Tensile stress at yield | MPa | ASTM D6381 | 31.7 |
Tensile strain at yield | % | ASTM D6381 | 7 |
Tensile stress at break | MPa | ASTM D6381 | 24.1 |
Tensile strain at break | % | ASTM D6381 | 1000 |
Tensile Impact Strength | kJ/m2 | ASTM D18221 | 84 |
Durometer Hardness (Shore D) | ASTM D22401 | 66 | |
Deflection Temperature Under Load 0.45 MPa, Unannealed | °C | ASTM D6481 | 76 |
1Molded and tested in accordance with ASTM D4976.
Note: These are typical properties only and are not to be construed as specifications. Users should confirm results by their own tests.
Storage and Handling
Luban DMDH-6400 must be protected from direct sunlight and should be stored in a shaded and completely dry area. During handling and processing, the material should be kept in a well-ventilated area to prevent the accumulation of dust and fumes. Contact with strong oxidizers, excessive heat, sparks or open flame should be avoided as this could initiate the degradation process and consequently impact the quality of the material.
Safety
Luban DMDH-6400 is not classified as dangerous preparation. For further information about safety in handling and processing please refer to the Safety Data Sheet.
Food Contact
Luban DMDH-6400 meets the requirements of the U.S. Food and Drug Administration (FDA) as specified in 21 CFR 177.1520, covering safe use of polyolefin articles and components of articles intended for direct food contact. For additional information on approved conditions of use for food contact applications, please refer to the “Product Stewardship Declaration”.
Recycling
The product is suitable for recycling using modern methods of shredding and cleaning. In-house production waste should be kept clean to facilitate direct recycling.
B52A003/ B52A003N
High Density Polyethylene for Blow Moulding
Application: B52A003/B52A003N is recommended for small size containers upto 5L for foodstuffs (edible oil, ghee etc.), lube oil, toiletries, cosmetics, pharmaceuticals etc. It offers an optimum combination of toughness, stress cracking resistance and processability.
Property | Values* | Unit | Test Method |
Melt Flow Index (I2) | 0.38 | g/10min | ASTM D1238 |
Density | 0.954 | g/cc | ASTM D1505 |
Tensile Strength @Yield | 240 | kg/cm2 | ASTM D638, Type IV |
Elongation @Yield | 10 | % | ASTM D638, Type IV |
Flexural Modulus | 10000 | kg/cm2 | ASTM D790 |
Izod Impact Strength | 120 | j/m | ASTM D256 |
Shore D Hardness | 62 | – | ASTM D2240 |
Vicat Softening Point | 123 | oC | ASTM D1525 |
ESCR (10% Igepol), F50 | >500 | hrs | ASTM D1693B |
* Typical characteristics of the product given purely as a guide. Mechanical properties were determined on compression moulded specimens.
Processing Guidelines:
Barrel temperature: 155 – 1900C Mold Temperature: 25 – 40oC Blowing Pressure: 2 to 6 kg/cm2
Regulatory Information:
Certificate is available on request.
Packaging & Storage:
B52A003/B52A003N is available in natural colour/pellet form in 25 kg strong bags made of woven fabric. The product should be stored in dry conditions at temperature below 50oC and protected from UV light.
B55HM0003/ B55HM0003N
High Density Polyethylene for Blow Moulding
Application: B55HM0003/B55HM0003N is a blow moulding grade of high molecular weight and bi- modal molecular weight distribution for better processability and excellent mechanical properties. It offers an optimum combination of ESCR, stiffness and creep strength. It is widely used for medium to large bulk containers (up to 120 liters) mainly for chemicals and oils (open top and mouth barrels, jerrycans etc.).
Property | Values* | Unit | Test Method |
Melt Flow Index (I2) | 0.08 | g/10min | ASTM D1238 |
Melt Flow Index (I5) | 0.40 | g/10min | ASTM D1238 |
Melt Flow Index (I21.6) | 11 | g/10min | ASTM D1238 |
Density | 0.954 | g/cc | ASTM D1505 |
Tensile Strength @Yield | 250 | kg/cm2 | ASTM D638, Type IV |
Elongation @Yield | 11 | % | ASTM D638, Type IV |
Flexural Modulus | 10000 | kg/cm2 | ASTM D790 |
Notched Izod Impact Strength | 230 | J/m | ASTM D256 |
Shore D Hardness | 62 | – | ASTM D2240 |
Vicat Softening Point | 124 | oC | ASTM D1525 |
ESCR (10% Igepol), F50 | >1000 | hrs | ASTM D1693B |
* Typical characteristics of the product given purely as a guide. Mechanical properties were determined on compression moulded specimens.
Processing Guidelines:
Barrel temperature: 180 – 2200C Die Temperature: 2100 – 2250C Cooling water for mold: 25 – 30oC
Regulatory Information:
Certificate is available on request.
Packaging & Storage:
B55HM0003/B55HM0003N is available in natural colour/pellet form in 25 kg strong bags made of woven fabric. The product should be stored in dry conditions at temperature below 50oC and protected from UV light.